Mixing Plant PLC System

What Is Mixing Plant PLC System?

Control system composition configuration

Features of Mixing Plant PLC System

1. A work control computer can control multiple batching scales and silos with a multifunctional weighing manager.
2. PLC controls equipment action, and frequency converter controls ingredient accuracy with high precision.
3. Adopting 232 bus, simplifying instrument and computer wiring, ensuring reliable equipment.
4. Multiple batching scales are composed of scales with different ranges and structures, which are suitable for batching raw materials such as powders and liquids.
5. All operational data such as production process parameters, formula input, production statistics, historical data queries, and process control are controlled by computers and can connect to the local area network.

System features

1. Automatic control of the start and stop of the batching screw conveyor for batching.
2. Start and stop the valve of the batching scale feeder.
3. Start and stop of the mixer, control of mixing time, and discharge control of the mixer.
4. Input and modification of formulas.
5. Various process parameter equipment related to ingredient mixing.
6. Quantitative packaging of computer-controlled products.

Function of Mixing Plant PLC System

The automation level of the ingredient control system is high：

1. Mixing plant PLC system can automatically complete the system ingredient process flow, and the computer screen displays the ingredient system workflow in real time. The software operation is simple, and the screen is realistic.
2. The control methods of the mixing plant PLC system are diverse, and the system is equipped with multiple operation modes such as upper-level manual/automatic, PLC automatic, control room manual, and on-site manual, which can be operated and controlled in multiple locations as needed.
3. According to the process flow and equipment layout, the start-up sequence and delay time of each batching scale can be selected.
4. Manual feeding on-site prompt and feeding response function.
5. Manual ingredients can also enter the statistical database.
6. The upper computer software is equipped with password protection for running and important parameter password modification, and users can achieve hierarchical management and freely define personnel permissions.
7. The mixing plant PLC system can be equipped with an industrial television monitoring device to observe the operation of equipment such as ingredients and mixers.
8. Powerful interlocking functions are installed between upper and lower-level equipment to ensure safety during production, operation, and maintenance processes.
9. The instrument has functions such as parameter backup, online replacement, and manual testing.
10. It is convenient to define alarm categories such as out-of-limit alarm, out-of-tolerance alarm, limit alarm, etc. The alarm output can be selected from one or more of the screen flashing, dialog box prompt, saved alarm event, printed alarm event, played or looped alarm prompt sounds.
11. All input and output points can be tested, making it convenient for customers to quickly find fault points.

The information technology level of the ingredient control system is high:

1. The upper computer has a recipe library management function;
2. The upper-level stores the cumulative quantity, ratio, and start and end time of each run for easy querying;
3. Intelligent reporting software provides a large amount of data information for production management, such as ingredient result lists, raw material consumption lists, production quantity lists, formula usage result records, etc. It can provide statistical and printing functions for production shift reports, daily reports, monthly reports, and annual reports based on time and formula.

Specification of Mixing Plant PLC System

How to Install the Product

1. Our products are built for easy installation. The modular design and pre-integrated systems mean no heavy lifting equipment is required, minimizing installation costs and labor.
2. We are committed to your satisfaction beyond installation. Our complete technical service system provides you with expert advice, installation guidance, and ongoing after-sales support. While we can’t offer on-site service in your area, we provide thorough video guides and remote assistance for a smooth installation process.

Related Services

• Elevant Certification: CE.
• Services Available: Customized, ODM and OEM.
• We stand behind our products. If any accessories are damaged during the warranty period, we’ll replace them at no charge.