Highway Overrun Detection System

  • Power supply: AC220V/50HZ (with UPS power supply)
  • Tabletop: 3.2m × 0.9m or 3.5m × 0.9m
  • Accurate axle weight measurement: Dynamic or static weighing of each axle.
  • Vehicle classification: Identification of vehicle type to determine load limits.
  • Overload detection: Comparison of actual weight with maximum allowed weight.
  • Fee calculation: Automatic calculation of fees based on weight and overload.
  • Enforcement support: Provides data for charging or penalizing overloaded vehicles.

Bincen’s highway overrun detection system is a comprehensive solution designed to weigh vehicles, detect overloads, and collect tolls on highways. This advanced system is comprised of several essential components, including a dynamic axle load scale, vehicle separator, axle identifier, weighing controller, large screen display, weighing management computer system, printer, and other related equipment. This advanced solution offers a reliable and efficient means of managing traffic and ensuring compliance with weight regulations.

The Working Principle of the Vehicle Overrun Detection System:

  • Vehicle Separation: When a vehicle enters the weighing platform, a vehicle separator divides it into individual axles based on the vehicle’s configuration.
  • Weight Measurement: The weighing system measures the weight of each axle, both dynamically (while the vehicle is moving) or statically (when the vehicle is stopped). The system then calculates the total weight of each axle group.
  • Vehicle Type Identification: The system determines the type of vehicle.
  • Weight Comparison: The system compares the actual total weight of the vehicle to the preset weight limit for that specific vehicle type.
  • Overrun Detection: If the actual weight exceeds the limit, the system identifies the vehicle as overweight.
  • Fee Calculation: Based on the total weight and any overweight portions, the system calculates the appropriate fees according to relevant regulations.
  • Enforcement: The system provides information to staff who can then charge the vehicle owner or take other necessary enforcement actions.
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Specification of Highway Overrun Detection System

Tabletop3.2m × 0.9m or 3.5m × 0.9m
Weighing methodtotal weight=cumulative weight of each axle
Specification30t, 40t, with 4 load cells
Foundation the shallow foundation pit shall be weighed at a fixed position and the leveling
Lengthlength shall be more than 2 times the vehicle length
Precisionstatic, OIML Class III; Dynamic Level 5
Power supplyAC220V/50HZ (with UPS power supply)

Two Types of Highway Overrun Detection System

1. Highway Overrun Detection Computer Software System

  • Including weighing management software of the road administration version and traffic police version, which can be set and used according to the use requirements, and can handle dynamic axle load, axle group weight, and total vehicle weight.
  • The overweight punishment mode can be selected: sub-item punishment for overweight axle load and overweight vehicle, punishment according to the maximum amount of single overrun, or flexible setting of punishment according to the overrun vehicle only!
  • It has statistics functions such as over-limit statistics query and report printing.

2. Computer Software System for Highway Toll by Weight

Through the dynamic axle weight weighing of this system, the total vehicle weight is obtained and sent to the network database, realizing the seamless interconnection with the toll collection system.

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The Main Components of the Highway Overrun Detection System and Highway Toll System

  1. Dynamic axle load scale: used to measure the dynamic weight of each axle of the vehicle. The scale body is of I-beam and U-steel structure: the sensor is a spoke-type sensor installed on the ground, which can prevent flooding and moisture. Its dynamic performance and safety performance are much better than those of the cantilever beam sensor, with good homing performance, thus measuring accuracy, repeatability and stability are good!
  1. Dynamic weighing instrument: FS3198-D1 dynamic axle load weighing instrument developed by our company is adopted.
  1. Infrared vehicle separator (optional): It is used to provide vehicle entry and departure signals for the weight inspection system to complete vehicle separation.
  1. Axle identifier (optional): The axle identifier consists of an axle detector and its controller to identify the type of vehicle passing by.
  1. Outdoor large screen display (multiple options): it can display total weight, over-limit weight, cost, etc.
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  1. Strong light suppression low illumination camera
  • Full or partial suppression of strong light, with the function of “solar eclipse”;
  • Wide dynamic range, low illumination, reaching 0.05-0.001Lux ultra-low illumination;
  • The electronic shutter can be adjusted in multiple gears to capture fast objects in real-time;
  • Remote control via RS422/485.
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Strong Light Suppression: Clear visibility behind bright lights, ideal for high-glare environments.
Night-Time Clarity: License plates remain visible under headlights.
Low-Light Performance: Vehicles and plates are clear even in very dark conditions.
Best For: Highway tolls, road monitoring, all-weather weighing, and automatic license plate recognition.

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7. Near, medium, and long-distance non-contact IC card reader

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Near, medium, and long-distance non-contact IC card reader adopts radio frequency readers to read RFID card data non-contact, which is used for automatic weighing. It can automatically input vehicle number, driver, unit name, vehicle tare, and other information corresponding to the card number! The short-distance non-contact IC card reader uses a thin IC card, and the medium and long-distance non-contact IC card reader uses a thick IC card (with a built-in micro antenna).

Installation Support

  • Video Guides: Comprehensive video tutorials to guide you through the installation steps.
  • Remote Assistance: Expert support is available remotely to assist with any challenges.
  • Clear Instructions: Detailed installation manuals for easy reference.
  • After-Sales Support: Ongoing technical assistance to ensure optimal performance.

Why Choose Bincen?

  • Leading Manufacturer: Over two decades of experience in precision weighing and automation solutions.
  • Comprehensive Product Range: Offers a wide range of axle load scales, including portable, fixed, and highway overrun detection systems.
  • Tailored Solutions: Customized solutions for construction machinery manufacturers, focusing on high-performance weighing and batching controllers.
  • International Standards: Adherence to international standards for industrial automation, weighing systems, and sensor technology.
  • Reliable and Durable: Proven track record of providing reliable and durable products to large and medium-sized enterprises.
  • Expert Support: Dedicated team of engineers providing comprehensive pre-sales, sales, and after-sales support.

FAQ

A1: Yes, we are a manufacturer, and we can provide competitive prices, good quality, and service.

A2:

  • Spot products and goods will be delivered within 15 days after receiving the deposit or full payment.
  • Customized products shall be delivered within 30-45 days after receiving the deposit.
  • Payment before delivery.

A3: It is 12 months.

A4: 15 days from the quotation date.

A5: Weighbridge, Truck Scale, Weighing Controller, Belt Scale, Weighing System.

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