Centralized and Decentralized Control System for Weighing and Conveying

The centralized and decentralized control system for weighing and conveying, which is composed of an electronic scale bucket, weighing display controller (weighing control, position detection, weighing unloading control), industrial computer, computer management software, printer, sensor, junction box, etc., is widely used in the measurement of bulk materials such as docks, grain depots, power plants, and the batching of chemical and building materials industries. Carry out multi-bucket quantitative loading and unloading of bulk materials, and store loading information, historical query, and report printing.

What Is Centralized and Decentralized Control System for Weighing and Conveying?

1. FS3198-C48-009 weighing display controller:

FS3198-C48-009 special weighing controller is a special weighing controller customized by our company based on C41-009 and C48-009 weighing controllers according to the requirements of the weighing process in which the on-site hopper is grabbed to the hopper scale and the hopper scale is put into the container.

Centralized and Decentralized Control System for Weighing and Conveying9
FS3198-C48-009 weighing display controller

Control implementation path: The special weighing controller instrument is responsible for weight acquisition and processing, carrying out multi-bucket loading according to the set weight, and the system has associated lock control, communicating with the computer to receive computer commands; The computer is only responsible for inputting the container loading parameters, downloading the container loading amount to the weighing controller, displaying the relevant information of the electronic scale (current weight, actual container loading amount, bucket times, unloading door status, infrared light shielding status), storing the container loading information, actual loading weight, statistical query and printing reports, etc. The computer does not participate in the control.

2. Computer software:

Centralized and Decentralized Control System for Weighing and Conveying10
System operation interface

The computer software of the centralized and decentralized control system for weighing and conveying automatically receives the data sent by the FS3198-C48 special weighing controller (switch information, real-time weight of the electronic scale, sewage discharge weighing record). After the sewage discharge data is verified and stored correctly, the computer feeds back to the FS3198-C48 special weighing controller, which has correctly received the weighing record data information, and the FS3198-C48 special weighing controller can automatically allow the next weighing unloading (crushing sewage discharge).

The computer software can also query and count the output of sewage discharge, print the statistical report, and export it to EXECL for further data processing. The operator on duty and material name can be entered in the main interface of the computer (automatically saved, and the operator and material name can be automatically transferred the next time the software runs; if the operator and material name change, it needs to be re-entered); You can choose to automatically print the weighing list; The format of the weighing list can be modified.

3. The workflow is as follows:

  • According to the principle of “grab work priority”, grab the bucket above the scale bucket and close the discharge door of the air cylinder of the scale bucket. The traveling crane above the scale bucket is provided with the position detection of the crown block and the position detection of the grab bucket; According to the principle of “grab work priority”, when the crown block reaches above the hopper, the discharge door of the weighing hopper is closed, the weighing controller delays (settable) to process whether to record the tare weight, and then the green light for allowing the grab to discharge is on; When the grab leaves the weighing bucket, the weighing controller records the gross weight and allows the weighing bucket to unload, to prevent the grab and the weighing bucket from discharging at the same time, and prevent the weighing bucket door from being closed properly, to ensure effective weighing and metering.
  • In the process of loading containers or trucks with the weighing bucket, when the unloading door of the weighing bucket is opened or closed, but the weighing controller has not finished processing the current weight, the red light control is given; When the discharge door of the weighing bucket is closed and the weighing controller has stored and processed the weight before closing the door, the weighing controller will give green light control.
  • The weighing hopper door is closed and ready to load the new container. At the same time, the weighing controller also gives green light control, allowing the grab to place materials above the hopper.

The quayside crane grab is placed above the electronic scale storage hopper (referred to as the”scale hopper” for short), and the scale hopper is used 1-N times to discharge the total amount of the container. The”grab movement and discharge” is preferred to the “scale hopper discharge”. However, the container loading and weighing control system ensures the total weight of the container, while preventing the container from partially discharging and overflowing, as well as preventing the container from not being in place to discharge, the container loading is completed, It can store and print the loading and weighing sheet of the box according to “date and time, shipping unit, ship name, receiving unit, material name, container number, loading weight, loading operator, etc.”, and store data for statistical query and report printing of computer weighing management.

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Features of Centralized and Decentralized Control System for Weighing and Conveying

  • The single-chip microcomputer is stable and reliable, and it is not easy to crash, and the loading system is not easy to lose control of the site.
  • The weighing instrument is controlled independently, the dynamic response speed of the instrument weight is fast, the external switch status is detected quickly, the loading control is timely, and the loading accuracy is high, stable, and reliable.
  • Even if the computer fails, the customized weighing controller can independently complete the quantitative loading control without affecting the loading production.
  • The weighing controller of the centralized and decentralized control system for weighing and conveying is independently developed by our company; the Computer is a universal product, that can be repaired and maintained quickly!
  • Industrial computers are more stable than commercial computer systems.

How to Install the Product

  1. The manufacturer prioritizes a modular product design approach, facilitating efficient system integration. This minimizes the requirement for large cranes during the installation process, resulting in a cost-effective and labor-efficient experience for the customer.
  2. A comprehensive technical service system is offered by the manufacturer to guarantee customer satisfaction. This system encompasses technical consultation, installation guidance, and after-sales service. Please note that on-site service is unavailable in your location. However, detailed product installation video resources are provided for remote support.

Related Services

  • Elevant Certification: CE.
  • Services Available: Customized, ODM and OEM.
  • If accessories get damaged during the warranty period, just give us a call and we’ll send you a replacement.

Why Choose Us?

Advantage 1: BINCEN specializes in the production of electronic scales, ingredient controllers, measuring devices, and complete automation solutions. Our products find extensive application in supporting construction machinery manufacturers. Notably, our weighing and batching controllers boast precise algorithms and consistent performance.

Advantage 2: We cater to numerous renowned large and medium-sized industrial enterprises and aerospace industry firms in China by offering international-standard industrial automation control and testing equipment, industrial weighing systems, and sensor instruments. Our technology and product offerings are renowned for their reliability and credibility.

Advantage 3: The company adheres to the good tradition of Seiko and meticulous work, strictly demands the quality of products, and wins customers with stable and reliable product quality. Our team of seasoned engineers is dedicated to providing comprehensive sales support, including expert guidance in solution design before purchase, assistance in product selection, meticulous installation and debugging during purchase, and ongoing maintenance support post-purchase.

FAQ

A1: 1 set.

A2:

  • Accepted Delivery Terms: FOB, CFR, CIF, EXW, FAS, CIP, FCA, CPT, DEQ, DDP, DDU, Express Delivery, DAF, DES.
  • Accepted Payment Currency: USD, EUR, CNY.
  • Accepted Payment Type: T/T, L/C, Credit Card, PayPal, Western Union, Cash, Escrow.
  • Language Spoken: English, Chinese, Spanish, Japanese, Portuguese, German, French, Russian, Korean.

A3:

  1. Reach purchase intention after communication;
  2. Signing the contract;
  3. Pay deposit;
  4. Pay the balance after completion of production according to order;
  5. Delivery arrangements.

A4: The scale is naked. Accessories are packed in cartons or wooden boxes.

A5: Within 24 hours.

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