Batching Scale

Batching scale is an important link in industrial and agricultural production of metallurgy, cement, chemical industry, building materials, food, etc. It is also the source process of metallurgy, cement, chemical industry, building materials, food and other production. For example, cement production requires various raw materials to be mixed in a certain proportion; Feed production needs to produce feed with different high content at different growth stages according to the growth law of livestock; Production of various chemical products, building materials, etc. The quality of batching is directly related to whether the production process can be carried out smoothly, and the quality of batching scale is determined by its own accuracy.

What Is Batching Scale?

Form

The batching scale machine consists of batching system, weighing system, and electric control system.

  • Feeding system: composed of a storage hopper and feeding device. Its function is to store materials and weigh the feeding amount of the hopper under the control of the control system.
  • Weighing system: The weighing system is an important part of batching machine. It is composed of a weighing hopper, suspension device, weighing system sensor, and batching controller.
  • Electrical control system: the electrical control system is the core part of the batching machine. Its function is to control the weighing, display, and operation of the whole batching machine and complete various automatic batching procedures. The system is composed of a batching controller and a strong circuit.
Batching Scale8

The batching scale machine can directly use the hopper or belt conveyor of the mixer to batch the concrete mixer with a displacement of 2000 liters or less. The weighing system of batching machine adopts weighing controller and sensor, which can quantify, batching and control materials, and automatically correct the drop. The machine has reasonable layout, compact structure, simple operation, accurate batching and reliable control.

Using FS3198-C31-009, C48-009C41-009, C49 weighing display controller, we can form a variety of weighing and batching control systems. This system can be used for weighing and batching system of mixing plant. These scales include aggregate scales (1~4 kinds), cement scales (1~3 kinds of material ingredients), fly ash scales (1~3 kinds of material ingredients), water scales (1~3 kinds of material ingredients), additive scales (1~3 kinds of material ingredients), etc. They can also be used for the weighing and batching control system of multiple scales in factories and enterprises.

Batching Scale9

Workflow composition

The batching scale is composed of mechanical parts and a control system. The mechanical part includes a hopper, scale body (including idler), weighing device (including weighing sensor), speed measuring device (including speed sensor), belt, material retaining device, reduction motor, dust cover and cleaning device. The control system consists of control instruments, AC frequency converters, switching power supplies, isolation modules, low-voltage electrical appliances, wiring terminals, etc.

Stone, sand, block stone and other raw materials are transported by concrete machinery. The raw materials are transported to the host machine through a belt scale. The concrete mix ratio is set by the batching machine. The concrete is automatically batched according to the set mix ratio and mixed into concrete. It is generally applicable to general construction sites, roads, bridges and other projects.

The front automatic batching equipment of PL series concrete batching motor vehicle concrete mixing equipment can automatically complete the batching process of sand, stone, cement and other materials according to the requirements of concrete proportioning. This series of products are applicable to different workplaces. It is composed of storage hopper, weighing system, feeding system, electric control system, etc. It can be combined with the corresponding concrete mixing unit to form mixing stations of different specifications, which is convenient and practical.

The batching control system, the key system of batching scale machine produced by our company, has high measurement accuracy and precise formula.

Control system

(1) Batching control cabinet

Batching Scale10

The structure is excellent, the material is excellent, the detection is rigorous, and the quality is stable and reliable.

(2)   FS3198-C5X

Batching Scale11

Five channel feeding (single speed, including correction and under weight feeding) control, single/two-way unloading control.

(3) FS3198-C4X

Batching Scale12

Four channel feeding (single speed or double speed, including correction and under weight feeding) control, single/two-way unloading control.

(4) Multiple centralized batching control

Weighing Ingredient Sytem 1

Speed regulating belt weigher feeder batching system, belt weigher continuous batching system, belt weigher batching console, and commissioning belt weigher batching control cabinet. 5 scales, 2 elevators, mixing system console: realize the comprehensive control of efficient concrete weighing and batching, regular mixing, and concrete unloading.

Features of Batching Scale

Batching metering characteristics

  • Static accuracy of electronic scale: OIML Class III
  • Batching accuracy: ± 0.2~1.0% (full scale) (determined by material fluidity, feeding speed of feeding mechanism, etc.
  • Batching speed: 1~5 times/minute (determined by feeding and unloading mechanism, etc.)
Batching Scale14

Characteristics of batching scale machine

  • The product has many structural forms, flexible combinations, high weighing accuracy, simple operation and high degree of automation.
  • Full electronic weighing, fast and accurate.
  • It can automatically complete the batching of various materials according to the concrete proportion set by the user.
  • It can be combined with the corresponding concrete mixing unit to form mixing stations of different specifications, which is convenient and practical.

Function of Batching Scale

Performance

The performance of the batching scale directly affects the quality of batching. In the use of electronic batching scales, people often use batching accuracy to evaluate the performance of the batching scale. The precision of batch processing is actually the description of the approximate relationship between symmetric results and real values, that is, the reflection of the systematic error and random error of batch processing. The weighing and batching controlled by a microcomputer can automatically compensate for the weighing error and ensure the batching accuracy. Through keyboard and computer display, it is convenient for man-machine dialogue, completing parameter settings, checking and modifying process settings, monitoring the weighing and batching production process, and give an alarm in case of any fault.

Scope of application

2, 3, 4, and 5 concrete batching machines in the construction industry; Multi channel automatic batching scale for factories and enterprises; Economical batching system with multiple scales (each scale tube has multiple materials); Multi scale distributed microcomputer batching system, etc.

Specification of Batching Scale

Batching Scale15
Graduation valueHPL 800HPL 1200HPL 1600
Overall dimension (m)LxWxHL6×B1. 8×H3.2L6×B1. 8×H3.210.5×2.35×3.3(Transportation: L10.5×W2.35×H2.8)
Passenger volume of discharge bin3.5m³×23.5m³×26000L×3
Volume of weighing bucket800L1200L1600L
Graduation value1kg1kg2kg
Batching accuracy±2%±2%±2%
Batching capacity25m³/h35m³/h60m³/h
Cycle (times/hour)464660
Motor power3×3/4.0kw4×3/4.0kw4×3/4.0kw
Overall quality2.8t3.8t 
Batching computer control cabinetFS3198-C41-007FS3198-C41-007FS3198-C41-007

Technical characteristics

  • The static accuracy is ± 0.05% of full scale, and the dynamic control accuracy is ± 0.5, ± 1, ± 2% of full scale.
  • Sensor interface: 1~6 load cells can be provided, and the sensor cable is 4~6 shielded wires with a length of ≤ 50 meters.
  • Including “start, stop, left unloading, right unloading” long line isolation drive interface of the handheld operator, and the cable length of the handheld operator can be reliably operated within 100m.
  • The instrument displays 7 bits, 10 LED display states, and 24 instrument operation keys, which are intuitive to operate, easy to use, and convenient to debug.
  • FS3198-C4x: Four channel feeding (single speed or double speed, including correction and under weight feeding) control, single/two-way unloading control;
  • FS3198-C5x: five channel feeding (single speed, including correction and under weight feeding) control, single/two-way unloading control.
  • Four channel batching control cabinet: fixed 4-channel dual speed batching cabinet for weighing hopper, and mobile 4-channel single speed batching cabinet for weighing hopper.
  • The weighing controller can store 100 formulas with RS232 serial interface. If the RS232 serial interface printer is connected, the automatic batching can be set to print the batching results after the automatic batching is completed; The formula can be printed and the accumulated weight of each channel can be printed.

In addition to the Batching Scale, we also supply other weighing machines such as Belt Scale, Industrial Platform Scale, Axle Load Scale, etc. Our products have found extensive application in weighing, construction machinery, and paint chemical industries. Not only are our products distributed nationwide, but they have also garnered acclaim from international customers for their exceptional quality.

How to Install the Product

  1. Our products are designed for simple installation. Modular components and pre-integrated systems eliminate the need for heavy machinery, saving you money on installation costs.
  2. We provide comprehensive technical support, including installation guidance and after-sales service. While on-site service isn’t available in your area, we offer detailed video tutorials and remote assistance for a successful installation.

Related Services

  • Elevant Certification: CE.
  • Services Available: Customized, ODM and OEM.
  • If the accessories are damaged during the warranty period, the manufacturer shall replace them.

Why Choose Us?

  • BINCEN specializes in manufacturing electronic scales, ingredient controllers, instrumentation, and complete automation systems. Our products find extensive application in supporting construction machinery manufacturers. Our weighing and batching controllers feature precise algorithms and consistent performance.
  • We cater to numerous renowned large and medium-sized industrial enterprises and aerospace industry firms in China, offering international-grade industrial automation control and testing equipment, industrial weighing systems, and sensor instruments. Our technology and products are renowned for their reliability and credibility.
  • Our seasoned engineers offer comprehensive sales support services, including professional pre-sales solution design, product selection advice, on-site installation and debugging during sales, and post-sales maintenance guidance.

FAQ

A1: 1 set.

A2:

  1. Reach purchase intention after communication;
  2. Signing the contract;
  3. Pay deposit;
  4. Pay the balance after completion of production according to order;
  5. Delivery arrangements.

A3: Within 24 hours.

A4: Customers are welcome to visit us.

A5: Jiangjin, Chongqing, China.

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