PLC Weighing System

  • Analog signals: Commonly 4-20mA
  • Communication protocols: RS232, RS485
  • Number of materials: Up to 9-12 or more
  • System structure: Master-slave configuration; Multiple weight transmitters connected to a single PLC

Bincen’s PLC weighing system is one of our hot weighing and batching control systems which gives you a comprehensive and efficient solution designed to streamline batching processes across various industries. With its advanced features and reliable performance, this system offers a precise and automated approach to ingredient handling.

Components of PLC Weighing System

Composition
PLCTouch screen system hardware systemSoftware module system
Siemens SMART module+touch screenSoftware for system management, parameter input and storage, debugging and testing, etc

Process of PLC Weighing System

  • Recipe Input: Set the recipe for input ingredients and their corresponding quantities.
  • Batching Initiation: Start the batching process manually or through an external input signal.
  • Feeding Sequence: The PLC controls the opening of valves, feeding motors, and weighing valves.
  • Weighing and Measurement: The weighing instrument collects and displays weight data, adjusting feeding rates as needed.
  • Feeding Completion: Once the target weight is reached, the feeding valve and motor are closed.
  • Unloading and Mixing: The unloading valve and mixing motor are opened, and raw materials are transferred to the reaction kettle.
  • Finished Product Transfer: After mixing, the finished products are transported to the finished product tank.
  • Data Collection and Analysis: The system collects and stores data for analysis and reporting.
  • Reporting: Generate various reports, such as production statistics, raw material consumption, and inventory.

The above is a brief description of the production line of a PLC weighing system for a certain customer. Our company can customize it according to different customer needs.

PLC

Features of PLC Weighing System

  • Reliability and Functionality: High reliability, complete functions, and simple programming.
  • Versatility: Suitable for various materials and processes, from batching to discharge.
  • Accuracy and Efficiency: Improves ingredient accuracy, product quality, and yield, while reducing costs.
  • User-Friendly Interface: Centralized control panel for easy monitoring and operation.
  • Reliable Communication: Short transmission distances for strong reliability.
  • Recipe Management: Sets recipes and allocates raw materials.
  • Dynamic Weighing: Accurate weighing through dynamic measurement.
  • Automated Batching: Controls valve openings, feeding, and unloading.
  • Data Analysis: Stores and analyzes data for production statistics.
  • Reporting: Generates various reports.
  • Level and Temperature Monitoring: Tracks raw material tank conditions.
  • Manual Control: Includes manual control buttons and indicators.
  • Customization: Tailored to specific customer needs.
PLC

Functions of PLC Weighing System

  • Visual Display: Displays process flow, equipment status, and overview.
  • Alarm Management: Automatic integer reporting and event processing.
  • Data Archiving: User management with different permissions.
  • Real-time Monitoring: Monitors production process, manages formulas, and provides alerts.
PLC

Specification of PLC Weighing System

No.Product NameSpecificationBrand
116-channel temperature inspection instrumentFS3198-M60BBincen
2Stainless steel sensor Famous brands
316 channel temperature inspection instrumentIncluding control and centralized alarmBincen
4PLC control cabinetSome of the accessories are as followsBincen
4.1Touch screen10 inch B10S-GHuawei
4.2Siemens PLCPLC controllerSiemens
4.3IO expansion module Siemens
4.4RS485 communication module Siemens
4.5IoT card haiwei
4.6Other componentsAC contactor circuit breaker, indicator light, button, knob; Intermediate relaySchneider Omron, Chint, etc
4.7PLC control softwareFunction customizationBincen
5Upper computer  
6Printer 
PLC Weighing System 3
On-site at a certain factory

How to Install the PLC Weighing System

  1. Our modular design and pre-integrated systems eliminate the need for heavy machinery, making installation a simple and cost-effective process. Enjoy the benefits of a user-friendly approach that saves you time and money.
  2. We’re committed to your success. Our comprehensive technical service system provides expert advice, clear instructions, and ongoing support. While we may not be able to offer on-site service in your area, our detailed video tutorials and remote assistance will guide you through a hassle-free installation experience.

Why Choose Us?

  • Specialized Products: Bincen focuses on electronic scales, ingredient controllers, instrumentation, and automation systems for construction machinery.
  • Proven Track Record: Serving major industrial enterprises and aerospace firms in China, Bincen offers reliable and credible technology.
  • Comprehensive Support: Experienced engineers provide pre-sales design, product selection, installation, debugging, and post-sales maintenance.

Certifications and Services

  • CE Certified: Adheres to European standards.
  • Customized Solutions: Offers tailored solutions for specific needs.
  • ODM/OEM Services: Can manufacture products under your brand.
  • Warranty: Provides repair or replacement for damaged accessories within the warranty period.

FAQ

A1: One-year warranty, discontinued online remote guidance service.

A2: OIML, BT, ISO, CE, Type evaluation certificate of a truck scale.

A3: Always a pre-production sample before mass production; Always final Inspection before shipment.

A4: At present, there are only repair points available in China. If you have repair needs, we will provide online remote guidance.

A5: Provide your email, phone number, WhatsApp, and other contact information to facilitate our sales personnel to communicate with you in the future; We also need to provide the specifications of the products you require, such as size, maximum weight, etc., so that we can provide you with a faster quotation.

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