PLC Weighing System

The PLC weighing system is an automated production line mainly used for the entire production process of conveying, mixing, heating, mixing, and packaging various materials. Widely used in industries such as food, metallurgy, building materials, chemicals, plastics, and feed. Its design adopts a master-slave structure, connecting multiple weight transmitters to the PLC. The PLC programs the batching of the signals from the weight transmitters (analog 4-20mA, communication RS232/485). The PLC communicates with the software on the computer, which can achieve more functions. At the same time, the batching of materials can reach up to 9-12 or even more types.

What Is PLC Weighing System?

Composition
PLCTouch screen system hardware systemSoftware module system
Siemens SMART module+touch screenSoftware for system management, parameter input and storage, debugging and testing, etc
PLC Weighing System 3
On-site at a certain factory

Process description of automatic batching system

  • There are manual control buttons, indicator lights, and start buttons on the control panel.
  • Set the recipe for input ingredients and allocate the required quantity of raw materials proportionally. Provide data basis for automatic feeding.
  • At the same time as the production starts, the PLC sends the dynamic measurement start signal to the weighing and measuring instrument. The instrument starts to collect and display the weight of each link and adopts fast and slow feeding strategies at different weight stages, displayed in the form of charts. When reaching the target value, output a stop metering signal, and the PLC controls the closure of relevant valves, pumps, etc. Simultaneously complete the unloading to the reaction kettle, and the measuring instrument will automatically reset to zero and remove the skin.
  • At the end of this batch of ingredients, the actual data will be stored by the upper computer and can be analyzed with certain accuracy according to requirements, generating various reports for production statistics and management.
  • Print various required reports online or offline, such as daily production of finished products, raw material consumption, raw material inventory, finished product inventory, etc.
  • The dynamic weighing instrument of the PLC weighing system adopts a dynamic measurement accuracy control method. When the external operation input signal is valid in the stopped or paused state, the automatic batching process is started.
  • After the start of the batching system, the system PLC automatically controls the sequence of opening each raw material pneumatic valve, weighing feeding valve, and feeding motor. After the feeding is completed, the feeding valve and motor are automatically closed, and the unloading valve and mixing motor are opened. The raw materials start to be unloaded, the reaction kettle starts to stir, and the stirring of the reaction kettle ends. The system opens the unloading valve and unloading motor of the reaction kettle, and transports the finished products to the finished product tank. This batching is completed.
  • Filling workers can start the filling machine and carry out the barrel-filling process. The batching process can also be manually operated by operators according to process requirements.
  • Static level gauges (such as radar level gauges, ultrasonic level gauges, float level gauges, pressure level gauges, etc.) and temperature controllers can be installed on the raw material tank to detect changes in liquid level and temperature at any time. The control system tracks and collects liquid level height data on time, and measures and calculates raw material inventory, feed quantity, discharge quantity, etc., generating data reports for easy management of raw material inventory consumption, etc.

The above is a brief description of the production line of PLC weighing system for a certain customer. Our company can customize it according to different customer needs.

Features of PLC Weighing System

  • The PLC weighing system has the characteristics of high reliability, complete functions, and simple programming. It can also be used for batching control of various materials in factories, achieving automation and intelligence throughout the entire process from batching measurement, and mixing, to discharge production. To improve ingredient accuracy, enhance product quality and yield, and reduce costs.
  • Simple structure and clear control logic;
  • Adopting mainstream products in the field of control (such as industrial computers, Siemens or Omron PLCs, Schneider electrical components, etc.), with good reliability and stability;
  • Adopting our company’s unique continuous measurement technology, it has fast efficiency and high accuracy;
  • The control panel is centrally operated and controlled, with all instruments visible at a glance, making it easy to monitor and operate. This increases safety and reliability, reduces operator labor intensity, and eliminates the need for operators to travel between scattered weighing instruments;
  • The distance between the control console and the control cabinet is close, the transmission distance of control signals is short, and the reliability is strong.

Function of PLC Weighing System

  • Display function: The PLC weighing system visually displays the process flow, equipment status, and equipment overview in the form of graphics or images.
  • Alarm function: The system automatically performs integer reporting and event processing.
  • Data archiving: User Management with Different Permissions.
  • Software function: The PLC weighing system can achieve real-time and intuitive monitoring of the production process, various formula management, material shortage reminders, abnormal situation alarms, and other functions.

Specification of PLC Weighing System

No.Product NameSpecificationBrand
116-channel temperature inspection instrumentFS3198-M60BBINCEN
2Stainless steel sensor Famous brands
316 channel temperature inspection instrumentIncluding control and centralized alarmBINCEN
4PLC control cabinetSome of the accessories are as followsBINCEN
4.1Touch screen10 inch B10S-GHuawei
4.2Siemens PLCPLC controllerSiemens
4.3IO expansion module Siemens
4.4RS485 communication module Siemens
4.5IoT card haiwei
4.6Other componentsAC contactor circuit breaker, indicator light, button, knob; Intermediate relaySchneider Omron, Chint, etc
4.7PLC control softwareFunction customizationBINCEN
5Upper computer  
6Printer 

How to Install the Product

  1. Ditch the heavy machinery! Our modular design and pre-integrated systems make installation a breeze. Save time and money with this user-friendly approach.
  2. We’re with you every step of the way! Get expert advice, clear instructions, and ongoing support with our comprehensive technical service system. While we can’t offer on-site service in your area, we provide detailed video tutorials and remote assistance for a successful installation adventure!

Related Services

  • Elevant Certification: CE.
  • Services Available: Customized, ODM and OEM.
  • If any accessories are damaged during the warranty period, the manufacturer will, at its sole option, repair or replace them at no charge to the customer.

Why Choose Us?

Advantage 1: BINCEN specializes in manufacturing electronic scales, ingredient controllers, instrumentation, and complete automation systems. Our products find extensive application in supporting construction machinery manufacturers. Our weighing and batching controllers feature precise algorithms and consistent performance.

Advantage 2: We cater to numerous renowned large and medium-sized industrial enterprises and aerospace industry firms in China, offering international-grade industrial automation control and testing equipment, industrial weighing systems, and sensor instruments. Our technology and products are renowned for their reliability and credibility.

Advantage 3: Our seasoned engineers offer comprehensive sales support services, including professional pre-sales solution design, product selection advice, on-site installation and debugging during sales, and post-sales maintenance guidance.

FAQ

A1: One-year warranty, discontinued online remote guidance service.

A2: OIML, BT, ISO, CE, Type evaluation certificate of a truck scale.

A3: Always a pre-production sample before mass production; Always final Inspection before shipment.

A4: At present, there are only repair points available in China. If you have repair needs, we will provide online remote guidance.

A5: Provide your email, phone number, WhatsApp, and other contact information to facilitate our sales personnel to communicate with you in the future; We also need to provide the specifications of the products you require, such as size, maximum weight, etc., so that we can provide you with a faster quotation.

| related products

Weighing and Batching Controller

Weighing and Batching Controller

FS3198-C4x series weighing display controller is used for weighing and batching control, and the whole system control does not require…
Mobile Weighbridge

Mobile Weighbridge

The mobile weighbridge Is one of the popular weighbridges and consists of a high-strength integral weighing platform (one section of…
Portable Weighing Bar 1

Portable Weighing Bar

Portable weighing rods that can be connected via Bluetooth can be used to complete on-site weighing, billing, printing, recording, invoicing,…
Buffer Scale 1

Buffer Scale

The buffer scale adopts a double-layer scale body and is equipped with a high-performance shock absorber spiral compression spring to…